Iron & Steel Mills
Industry Profile Report
Dive Deep into the industry with a 25+ page industry report (pdf format) including the following chapters
Industry Overview Current Conditions, Industry Structure, How Firms Operate, Industry Trends, Credit Underwriting & Risks, and Industry Forecast.
Call Preparation Call Prep Questions, Industry Terms, and Weblinks.
Financial Insights Working Capital, Capital Financing, Business Valuation, and Financial Benchmarks.
Industry Profile Excerpts
Industry Overview
The 260 iron and steel producers in the US process iron ore, scrap metal, and other raw materials into semi-finished steel products. Products include iron ore, steel sheets (cold or hot rolled), strips, bars, plates, pilings, and rails. Major customers include fabricators, manufacturers, intermediate steel processors, and service centers that convert semi-finished steel into finished goods. Some companies are vertically integrated and may own facilities to produce raw materials and/or finished steel products.
Competition From Alternative Materials
Depending on the end use, steel products compete with goods made from concrete, aluminum, plastics, wood, and composites.
Competition From Imports
Imports account for about 25% of the US iron and steel market.
Industry size & Structure
The average iron or steel mill employs about 320 workers and generates about $453 million annually.
- The iron and steel mill industry consists of about 260 companies that employ 83,000 workers and generate about $118 billion annually.
- The industry is highly concentrated and dominated by large companies. The top 20 companies account for 89% of industry sales.
- Some companies are vertically integrated, and may own facilities to produce raw materials and/or finished steel products.
- Large domestic steel manufacturers include Nucor, Cleveland-Cliffs, Commercial Metal Company (dba CMC), Steel Dynamics (SDI), and US Steel. Some large companies have foreign operations.
- Construction accounts for about 30% of net iron and steel shipments, followed by service centers (24%) and the automotive industry (14%).
- Indiana accounts for an estimated 24% of total raw steel production, followed by Ohio, 12%, and Pennsylvania and Texas, 5% each, according to the US Geological Survey.
Industry Forecast
Iron & Steel Mills Industry Growth
Recent Developments
Sep 23, 2024 - Prices Continuing to Fall
- Producer prices for iron and steel mills sank 15.3% in July compared to a year ago after falling 18.7% in the previous July-versus-July annual comparison, according to the latest US Bureau of Labor Statistics data. Producer prices for steel and iron mills have tumbled about 26% from their peak in January 2022, when demand for metal surged amid the post-pandemic rebound in manufacturing. Employment by iron and steel mills shrank 4.7% year over year in July. However, average wages at primary metals manufacturers continue to climb, rising 2% in August to $28.72 per hour, BLS data show.
- While the Federal Reserve’s aggressive half-point cut in interest rates – its first rate reduction since COVID – is expected to stimulate the US construction sector, the recovery may not be immediate. Weakness in construction has dampened demand for iron and steel, as has weakness in China’s real estate sector, which accounts for a significant portion of steel consumption and impacts global demand and prices. With domestic demand in China not expected to strengthen in the near term, downward pressure on steel prices could continue, according to MetalMiner. This could impact the steel and construction industries beyond China by reducing demand for h-beam steel and steel rebar, essential components for heavy-duty construction, and depress prices. The Construction MMI (monthly metals index), which tracks month-to-month metal price trends across industries, fell 3.61% from August to September, primarily due to falling prices for steel rebar and h-beam steel.
- To reduce their carbon emissions, steelmakers and other industrial companies may someday rely on heat-storing batteries to fuel their operations, The Wall Street Journal reports. Investors are pouring hundreds of millions of dollars into startups developing heat batteries (thermal batteries) that use renewable energy to heat blocks, rocks, or molten salt that release heat to power industrial processes. California start-up Antora Energy is developing batteries made of carbon blocks that discharge heat on demand at temperatures as high as roughly 2,750 degrees Fahrenheit, per WSJ. Antora and other heat-battery startups say thermal batteries can cheaply store days' worth of renewable energy using such an approach. Currently, industrial processes like cement and steelmaking burn fossil fuels to generate heat, with heat released from industrial processes accounting for about a fifth of global energy use and roughly 10% of greenhouse gas emissions, according to WSJ.
- The Committee on Foreign Investment in the US (CFIUS) is reviewing the deal to sell US Steel to Japan’s Nippon Steel, Fortune reports. CFIUS is a US Treasury-led interagency panel that has the power to recommend the president block deals if they pose a threat to national security. Coming in an election year, the sale of an iconic US industrial company to a foreign operator has political and policy implications for the Biden administration, which has sought to expand the definition of national security to include safeguarding the economy. The United Steelworkers union opposes the sale, saying it will cost members jobs. Short of blocking the deal, the administration could require the steel companies to agree to certain terms, including that the merged entity maintain steel-production capacity or protect manufacturing techniques, according to The Wall Street Journal. The deal is expected to close in late 2024.
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